Custom CNC Machined Gripper for High-Speed Bottle Cap Installation Line

Содержание

We delivered a custom-designed automation gripper, with key components manufactured by precision CNC machining to ensure repeatability and assembly consistency.The gripper was fully assembled, tested, and delivered as a ready-to-use solution for the customer’s packaging line.

Background

The customer, a globally recognized personal care brand, operates high-speed automated packaging lines handling tens of thousands of bottles per shift.
To support increasing production demand, the cap installation process required higher stability, precision, and long-term reliability.

We delivered a custom-designed automation gripper, with key components manufactured by precision CNC machining to ensure repeatability and assembly consistency.


Challenges

  • Continuous high-speed operation with hundreds of repetitive gripping and rotation cycles per hour

  • Stable and repeatable gripping force required to ensure consistent cap installation

  • Limited installation space within existing packaging equipment

  • Tight project timeline with minimal allowance for production downtime


The gripper was fully assembled, tested, and delivered as a ready-to-use solution for the customer’s packaging line.Custom gripper integrating clamping and rotation functionsWe recently supported a global personal care (FMCG) brand in upgrading an automated packaging line for bottle cap installation.

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XTJ developed a customized CNC machined gripper assembly integrating gripping and rotational functions into a compact structure, tailored to the customer’s packaging line.

Key components were manufactured using precision CNC machining, ensuring high repeatability and assembly consistency.
The gripper was fully assembled and functionally tested before delivery, supported by XTJ’s strong local supply chain to ensure short lead times.


Results

  • Stable and reliable automated cap installation during continuous operation

  • Improved production efficiency and line consistency

  • Reduced manual intervention and unplanned downtime

Customer feedback:

“The solution has been running continuously without failure since installation.”

We don’t just machine parts — we help customers deliver automation components that work in real production environments.

Stable and reliable cap installation during continuous operation The solution has been running continuously without failure since installation.

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Изображение Hafiz Pan

Hafiz Pan

Hafiz Pan is a leading figure in precision manufacturing content marketing and serves as Director of Content Marketing at XTJ Precision MFG, with over eight years of end-to-end expertise in CNC machining, 3D printing, sheet metal fabrication, vacuum infusion, and advanced surface treatments.
He excels at translating complex manufacturing processes into engineer-focused professional content, leading SEO and data-driven strategies that dominate key industry search terms.
A regular contributor to Modern Machine Shop and Production Machining, Hafiz has published 20+ technical articles with individual pieces surpassing 80,000 reads. He is a sought-after speaker at IMTS, Formnext, and other global events, sharing real-world insights on content-powered manufacturing branding — widely recognized as “the marketer who truly speaks the engineer’s language.”

Brand Marketing Director at XTJ Precision Manufacturing Portrait of an Expert in the Precision Manufacturing Field
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