Custom U-Shape Enclosures | China's Premium Sheet Metal Factory

Custom U Shape Enclosures Chinas Premium Sheet Metal Factory

Versatile U-Shape Enclosures for Electronics Projects

Looking for a flexible, three-sided protective solution? XTJ Precision Mfg’s custom U-shape enclosures—sometimes called “clamshell” designs—are the perfect fit for electronics and circuit board applications. These enclosures provide easy access via through-panel connectors on one side and can be adapted for rack-mounting needs. We build them 100% to your specifications in just 3-5 days, with no minimum order required. Enjoy our one-stop-shop service for complete, ready-to-use enclosures, including expert design support at an affordable price.

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U-Shape Enclosures Examples

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Tailored Customization at XTJ Precision Mfg

We make personalization straightforward. Here’s how we customize your U-shape enclosure:

Materials

 Crafted from durable options including Cold Rolled Steel for strength, Galvanneal for corrosion protection, Stainless Steel for hygiene-critical uses, and Aluminum for lightweight designs.

Custom Materials

Need a specialized material not listed? Contact us online to discuss your unique requirements, and we’ll source or customize materials to meet your project’s specifications.

With XTJ Precision Mfg, you can create fully customized rackmount enclosures using these premium materials, delivered in 3-5 days with no minimum order.

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Stainless Steel Sheet

Strong, corrosion-resistant, and ideal for demanding environments requiring a professional finish.

Stainless steel sheets are used for manufacturing rack-mounted enclosures.

Brushed Stainless Steel

Features a linear, textured finish for a sleek, modern look with enhanced scratch resistance.

Brushed stainless steel sheets for rack-mount enclosure manufacturing

Brushed Stainless Steel

Features a linear, textured finish for a sleek, modern look with enhanced scratch resistance.

Stainless steel mirror-finished panels are used in the manufacturing of rack-mounted enclosures.

Matte Stainless Steel

Offers a non-reflective, subdued finish for a sophisticated, understated appearance.

Stainless steel matte panels are used in the manufacturing of rack-mounted enclosures.

Industrial Stainless Steel

Heavy-duty and rugged, perfect for industrial applications where durability is paramount.

Stainless steel industrial sheet metal for rack-mount enclosure manufacturing

Galvanized Steel

Zinc-coated for superior corrosion resistance, ideal for enclosures needing a paintable or powder-coated finish.

Galvanized sheet metal is used for manufacturing product enclosures.

Mild Steel (Iron)

A cost-effective, versatile option for robust enclosures with excellent structural strength.

Steel plate for housing manufacturing

Aluminum

Lightweight, corrosion-resistant, and durable, perfect for applications prioritizing reduced weight.

Aluminum sheet is a material used for enclosure manufacturing.

Cutouts and Access

Precision-machined openings tailored to your connectors and ports.

Precision machined openings tailored to your connectors and ports

Hardware Solutions

Fasteners

Precision-engineered screws, bolts, and rivets to securely assemble your enclosure.

Handles

Ergonomic, durable handles in various styles for easy installation and transport.

Rubber Feet

Non-slip, vibration-dampening feet to stabilize and protect your rackmount in any setup.   

Additional Hardware

Customize with drawer slides, mounting brackets, hinges, or cable management solutions to meet your specific requirements.

Sheet Metal Thickness Guide

Thickness is foundational—it dictates your enclosure’s rigidity, overall weight, bend radii, and tooling compatibility. Opt for thinner gauges in compact designs for easier forming, or thicker ones in larger builds for added robustness. Uniform thickness prevents weak spots and maintains structural integrity.

Refer to our gauge chart for specifics across materials like aluminum and steel, helping you balance form, function, and fabrication feasibility.

Sheet Metal Thickness Guide Table

Finishes for Custom Enclosures

Powder Coating

A tough, protective coating available in various colors, providing excellent resistance to corrosion, abrasion, and UV exposure.

Chem-Film Coating

A chromate conversion layer for aluminum, boosting corrosion resistance and electrical conductivity.

Passivation

A chemical process for stainless steel that removes surface contaminants, enhancing corrosion resistance and maintaining a pristine finish.

Anodizing

Strengthens aluminum surfaces with a corrosion-resistant, customizable colored finish.

Grained Finish

A linear, brushed texture that delivers a sleek, modern aesthetic with improved resistance to scratches.

Vibratory Finish

A uniform, non-directional polish that creates a smooth, professional look suitable for diverse applications.

Custom Graphics & Labeling  

Transform your custom U-shape enclosure with high-quality graphics and permanent markings for branding, serialization, labeling, or decorative purposes. XTJ Precision Mfg provides in-house solutions customized to your requirements:

  • Digital Printing: Vibrant, high-resolution graphics for logos, labels, or intricate designs, offering flexibility for full-color applications.

  • Silkscreening: Durable, precise printing in single or multiple colors, ideal for clear, long-lasting text and branding.

  • Laser Marking: High-precision etching for permanent serial numbers, barcodes, or detailed designs, ensuring durability and clarity.

XTJ Precision Mfg Custom Metal Enclosure Brand Label

Why XTJ Precision Mfg Excels in Sheet Metal Fabrication

 Our sheet metal expertise

 delivers enclosures with superior electrical conductivity, reduced EMI emissions, and toughness against industrial wear. This method slashes costs and speeds up timelines. Start with smart design choices using our guidance, and let our specialists handle the rest—from concept to completion.

Backed by automated tools and quality checks, our process ensures precision every time. Get an instant quote online and discover the efficiency of partnering with a trusted sheet metal leader.

Ready to Get Started?

Design your custom U-shape enclosure today—upload your specs for a fast quote, or consult our team for pro tips. At XTJ Precision Mfg, we turn ideas into durable realities, shipped in 3-5 days with zero hassle.

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Contact Form

Please attach your 2D CAD drawings and 3D CAD models in any format including STEP, IGES, DWG, PDF, STL, etc. If you have multiple files, compress them into a ZIP or RAR. Alternatively, send your RFQ by email to [email protected]